Five layers of corrugated board production line
Main technical parameters and requirements of the production line:
Model:WJ300-2500- Ⅱ Five layers of corrugated board production line:
1 |
Maximum production paper width |
2500mm |
2 |
Designed rate of production |
300m/min |
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3 |
Three layers working speed |
220-280m/min |
4 |
Five layers working speed |
180-250m/min |
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5 |
Seven layers working speed |
——————- |
6 |
Maximum exchange speed |
150m/min |
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7 |
Precision of longitudinal cutting paper |
± 1mm |
8 |
Cross cutting precision |
± 1mm |
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Note |
The above speed indicators shall reach: production width 2500mm, meet the following paper standards and ensure that the equipment heating parts surface temperatureAt 175℃。 |
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Face paper index |
100g/㎡– 180g/㎡ Ring pressure index (N.m/g) ≥8 (Moisture content 8- 10%) |
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Core paper index |
80g/㎡– 160g/㎡ Ring pressure index (N.m/g) ≥5.5 (Moisture content 8- 10%) |
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Inner paper finger |
90g/㎡– 160g/㎡ Ring pressure index (N.m/g) ≥6 (Moisture content 8- 10%) |
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9 |
Corrugating combination |
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10 |
Steam requirement |
Maximum pressure 16kg/cm2 |
commonly used pressure 10- 12kg/cm2 |
dosage 4000kg/Hr |
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11 |
Electricity demand |
AC380V 50Hz 3PH |
Installed capacity≈600KW |
Common power≈400KW |
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12 |
Compressed air |
Maximum pressure 8kg/cm2 |
commonly used pressure 5-7kg/cm2 |
dosage 1m³/min |
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13 |
Occupy space |
≈Lmin105m*Wmin10m*Hmin5m(The actual drawings provided by Party B shall prevail) |
Customer provided part:
1 、Steam heating system: It is recommended to equip with 6000Kg/Hr steam boiler and a set of pressure 1.25Mpa steam pipe.2, air compressor, air pipeline, rubber liquid conveying pipeline.3. Power supply and wire operation are connected to cabinet and line pipeline.4, water sources, water pipes, buckets, etc.5, water, electricity, gas foundation plane installation civil engineering.6, test paper, corn (potato) starch, industrial caustic soda, borax and other materials.7, equipment with oil, lubricating oil, hydraulic oil, grease.8. Accommodation and local transportation costs for installation and commissioning personnel. And provide installation workers to cooperate with the installation。 |
Model |
Machine name |
Qty |
Note |
ZJ-V6B |
Heavy duty fully hydraulic shaftless paper holder |
5 set |
¢270mm main shaft, hyperbolic heavy rocker arm, gear type paper clip head, ventilation dish type multi point brake car, hydraulic drive lifting, translation around, medium, pneumatic paper core. |
YXC-S |
Liquid press paper system |
10 set |
Double groove wide guide rail length 10m. A single car. Guide rail and ground level, up and down paper double station set, hydraulic clamping paper is easy to center, hydraulic push rod unloading paper save manpower, hydraulic motor lead |
JZJ-A |
Fully automatic |
5 set |
Paper cart. |
R10D-T |
Paper feeder |
2 set |
The automatic paper feeder keeps the continuous work of the corrugated board assembly line, reduces the paper loss and greatly improves the productivity. The maximum speed is 300m/min. |
R09D-B |
Face paper preheating cylinder |
2 set |
¢1060mm hot cylinder dynamic balance processing, synchronous rotation, double package Angle axis design, package Angle axis can automatically adjust the paper heating area with the speed in the range of 0°-270°. Stop and automatically return to zero in the paper. |
SF-500A |
Core paper preheating cylinder |
2 台 |
¢960mm – hot cylinder dynamic balance processing, passive rotation, double package Angle axis design, package Angle axis can automatically adjust the paper heating area with the speed in the range of 0°-270°. Stop and automatically return to zero in the paper. |
DY-C |
Drawer type single side corrugating machine |
1 set |
Corrugated main roller – 500mm, tile roller into a group of corrugated type quick change. The corrugated roller is finished by spraying tungsten carbide. Using hydraulic control glue, pressure roller compaction, PLC automatic glue control, man-machine interface touch screen display, automatic stop and pressure relief paper breaking. |
MK-500A |
Electro-hydraulic roll change forklift |
1 set |
Large capacity battery, electric walking, hydraulic lifting, centralized control. |
R10D-T-3 |
Roller quick change die block |
1 set |
Roller diameter :500mm, tungsten carbide processing, module includes: two end shaft seat, bearing, steam |
GM-35 |
Triple preheater |
1 set |
Steam components, pneumatic components and other assembly. |
PID automatic temperature control system is adopted, which is linked with three layers of pipe and five layers of
Gantry type dislocation stacking, accurate counting, automatic stacking for single, neat stacking, dislocation stacking before and after; Automatic change sheet without slowing down, single cycle period of 20 seconds, maximum stacking height 1700mm。
Five station stacking |
1 set |
Fixed module with a conveyor, mobile vehicle module with output. No power row roller five sets. |
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SBGL |
Wet end management system |
1 set |
Intelligent management, station video monitoring, automatic adjustment of wet equipment. |
SG |
Production management system |
1 set |
Improve the automation of the production line, convenient operation. Reduce the loss, improve the utilization rate of base paper, reduce the cost. Automatic control production line, stable cardboard quality. Increase the average speed and increase the capacity. Automatic statistics of production, easy to control the production line at any time, improve work efficiency. |
ZJZ |
All automatic glue making station system |
1 set |
The addition of all materials is programmed and completed by PLC control. The measurement is accurate. The department does not need to use stabilizer when it controls the paste, and the paste liquid has strong permeability and stable, which can be stored for a long time without stratification. |
QU |
Air source system |
1 set |
Customer’s own air supply. |
ZQ |
Steam system |
1 set |
Including pipe valves, instruments and other steam components in the equipment, customer’s own heat source and pipeline. |
DQ |
Electrical control cabinet system |
Electronic control system: single-side machine, driving department, double-side machine, glue machine all adopt servo motor, Siemens frequency conversion control system. The operation interface is simple and convenient, with each unit speed display, unit call, emergency stop function. The main contactor adopts Siemens S IEMENS brand products, and the main servo motor adopts Beijing Super synchronous brand. |
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