Five layers of corrugated board production line

1

Maximum production paper width

2500mm

2

Designed rate of production

300m/min

3

Three layers working speed

220-280m/min

4

Five layers working speed

180-250m/min

5

Seven layers working speed

——————-

6

Maximum exchange speed

150m/min

7

Precision of longitudinal cutting paper

± 1mm

8

Cross cutting precision

± 1mm

Note

The above speed indicators shall reach: production width 2500mm, meet the following paper standards and ensure that the equipment heating parts surface temperature

At 175℃。

Face paper index

100g/㎡– 180g/㎡  Ring pressure index (N.m/g) ≥8        (Moisture content 8- 10%)

Core paper index

80g/㎡– 160g/㎡   Ring pressure index (N.m/g) ≥5.5    (Moisture content 8- 10%)

Inner paper finger

90g/㎡– 160g/㎡   Ring pressure index (N.m/g) ≥6        (Moisture content 8- 10%)

9

Corrugating combination

10

Steam requirement

Maximum pressure 16kg/cm2

commonly used pressure 10- 12kg/cm2

dosage  4000kg/Hr

11

Electricity demand

AC380V 50Hz 3PH

Installed capacity≈600KW

Common power≈400KW

12

Compressed air

Maximum pressure 8kg/cm2

commonly used pressure 5-7kg/cm2

dosage  1m³/min

13

Occupy space

≈Lmin105m*Wmin10m*Hmin5m(The actual drawings provided by Party B shall prevail)

1 、Steam heating system: It is recommended to equip with 6000Kg/Hr steam boiler and a set of pressure 1.25Mpa steam pipe.

2, air compressor, air pipeline, rubber liquid conveying pipeline.

3. Power supply and wire operation are connected to cabinet and line pipeline.

4, water sources, water pipes, buckets, etc.

5, water, electricity, gas foundation plane installation civil engineering.

6, test paper, corn (potato) starch, industrial caustic soda, borax and other materials.

7, equipment with oil, lubricating oil, hydraulic oil, grease.

8. Accommodation and local transportation costs for installation and commissioning personnel. And provide installation workers to cooperate with the installation。

Machine name

Qty

Note

ZJ-V6B

Heavy duty fully hydraulic shaftless paper holder

5 set

￠270mm main shaft, hyperbolic heavy rocker arm, gear type paper clip head, ventilation dish type multi point brake car, hydraulic drive lifting, translation around, medium, pneumatic paper core.

YXC-S

Liquid press paper system

10 set

Double groove wide guide rail length 10m. A single car. Guide rail and ground level, up and down paper double station set, hydraulic clamping paper is easy to center, hydraulic push rod unloading paper save manpower, hydraulic motor lead

JZJ-A

Fully automatic

5 set

Paper cart.

R10D-T

Paper feeder

2 set

The automatic paper feeder keeps the continuous work of the corrugated board assembly line, reduces the paper loss and greatly improves the productivity. The maximum speed is 300m/min.

R09D-B

Face paper preheating cylinder

2 set

￠1060mm hot cylinder dynamic balance processing, synchronous rotation, double package Angle axis design, package Angle axis can automatically adjust the paper heating area with the speed in the range of 0°-270°. Stop and automatically return to zero in the paper.

SF-500A

Core paper preheating cylinder

2 台

￠960mm – hot cylinder dynamic balance processing, passive rotation, double package Angle axis design, package Angle axis can automatically adjust the paper heating area with the speed in the range of 0°-270°. Stop and automatically return to zero in the paper.

DY-C

Drawer type single side corrugating machine

1 set

Corrugated main roller – 500mm, tile roller into a group of corrugated type quick change. The corrugated roller is finished by spraying tungsten carbide. Using hydraulic control glue, pressure roller compaction, PLC automatic glue control, man-machine interface touch screen display, automatic stop and pressure relief paper breaking.

MK－500A

Electro-hydraulic roll change forklift

1 set

Large capacity battery, electric walking, hydraulic lifting, centralized control.

R10D-T-3

Roller quick change die block

1 set

Roller diameter :500mm, tungsten carbide processing, module includes: two end shaft seat, bearing, steam

GM-35

Triple preheater

1 set

Steam components, pneumatic components and other assembly.

Five station stacking

1 set

Fixed module with a conveyor, mobile vehicle module with output. No power row roller five sets.

SBGL

Wet end management system

1 set

Intelligent management, station video monitoring, automatic adjustment of wet equipment.

SG

Production management system

1 set

Improve the automation of the production line, convenient operation. Reduce the loss, improve the utilization rate of base paper, reduce the cost. Automatic control production line, stable cardboard quality. Increase the average speed and increase the capacity. Automatic statistics of production, easy to control the production line at any time, improve work efficiency.

ZJZ

All automatic glue making station system

1 set

The addition of all materials is programmed and completed by PLC control. The measurement is accurate. The department does not need to use stabilizer when it controls the paste, and the paste liquid has strong permeability and stable, which can be stored for a long time without stratification.

QU

Air source system

1 set

Customer’s own air supply.

ZQ

Steam system

1 set

Including pipe valves, instruments and other steam components in the equipment, customer’s own heat source and pipeline.

DQ

Electrical control cabinet system

Electronic control system: single-side machine, driving department, double-side machine, glue machine all adopt servo motor, Siemens frequency conversion control system. The operation interface is simple and convenient, with each unit speed display, unit call, emergency stop function. The main contactor adopts Siemens S IEMENS brand products, and the main servo motor adopts Beijing Super synchronous brand.